China OEM R Series Belt Conveyor Helical Gearbox Air Compressor for Car
This China OEM R Series Belt Conveyor Helical Gearbox Air Compressor for Car is a high-quality product that is designed for various industrial applications. With its high modular design and integrated casting housing, it offers a compact dimension, high loading support, stable transmitting, and low noise level. The gearbox also features perfect oil leakage prevention, making it suitable for a wide range of industries. Its special design makes it ideal for use in pug mills, offering high efficiency and power savings. Additionally, this gearbox is cost-effective and requires low maintenance.
Product Features
- High modular design
- Integrated casting housing, compact dimension, high loading support, stable transmitting, and low noise level
- Perfect oil leakage prevention
- Wide range of applications
- High efficiency and power savings
- Cost-effective and low maintenance
Product Parameters
Technical Data | |
---|---|
Housing material | Cast iron/Ductile iron |
Housing hardness | HBS190-240 |
Gear material | 20CrMnTi alloy steel |
Surface hardness of gears | HRC58°~62° |
Gear core hardness | HRC33~40 |
Input / Output shaft material | 42CrMo alloy steel |
Input / Output shaft hardness | HRC25~30 |
Machining precision of gears | Accurate grinding, 6~5 Grade |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Tempering, cementiting, quenching, etc. |
Efficiency | 94%~96% (depends on the transmission stage) |
Noise (MAX) | 60~68dB |
Temp. rise (MAX) | 40°C |
Temp. rise (Oil)(MAX) | 50°C |
Vibration | ≤20µm |
Backlash | ≤20Arcmin |
Brand of bearings | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, INA, NSK. |
Brand of oil seal | CHINAMFG — ZheJiang or other brands requested |
Our company, Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd., specializes in manufacturing and exporting various industrial products. In addition to the China OEM R Series Belt Conveyor Helical Gearbox Air Compressor for Car, we also offer a wide range of products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, bushings, and more. Our products are widely used in industries such as metallurgy, chemicals, lifting, mining, petroleum, textile, medicine, and wood processing.
We take pride in our advanced production equipment, strong development team, and high-quality products. With our focus on customer satisfaction, we offer competitive prices and excellent services. Customization of drawings and samples is also available. Contact us today for more information about our products and services!
FAQ
Q: Are you a trading company or manufacturer?
A: We are a direct factory.
Q: How long is your delivery time?
A: Generally, it is 5-10 days if the goods are in stock, or 15-20 days if the goods are not in stock.
Q: Can we buy one piece of each item for quality testing?
A: Yes, we are glad to accept trial orders for quality testing.
Q: How to choose a gearbox that meets your requirements?
A: You can refer to our catalog to choose the gearbox, or we can assist you in selecting the appropriate gearbox when you provide the technical information required, such as output torque, output speed, and motor parameters.
Q: What information should we provide before placing a purchase order?
A: In order to place a purchase order, please provide the following information:
- Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information, etc.
- Housing color
- Purchase quantity
- Any other special requirements
All the content of this page is from the Internet. The content is only for reference for product selection. Our products are replacement parts and not original spare parts. We are not the holder of the original trademarks of the content. Our products are only suitable for after-sales replacement parts and not original spare parts. Our replacement parts can be perfectly adapted to the original spare parts. If you need to buy original spare parts, please contact the original factory to buy.
Introduction
Gearbox, also known as transmission, is an essential component that plays a significant role in transmitting power from the engine to the wheels in a vehicle. The performance characteristics of the gearbox are as follows:
1. Transmission Efficiency: The gearbox has high transmission efficiency, which can ensure that the engine’s power is transmitted to the wheels in a more efficient way.
2. Torque Multiplier: The gearbox can also act as a torque multiplier, which can increase the torque output of the engine to the wheels.
3. Gear Ratio: The gearbox can change the gear ratio, which can provide a wide range of speeds for the vehicle.
Types and Characteristics of Gearbox
There are several types of gearbox, including manual, automatic, continuously variable, and dual-clutch gearbox. Each type has its unique characteristics that suit different driving conditions.
1. Manual Gearbox: This type of gearbox requires the driver to change the gear manually. It is simple, reliable, and cost-effective, making it popular in many vehicles.
2. Automatic Gearbox: This type of gearbox can change gears automatically, making it more convenient for drivers. It is also suitable for reducing fuel consumption and improving driving comfort.
3. Continuously Variable Gearbox: This type of gearbox can continuously change the gear ratio, making it more fuel-efficient and smoother in operation.
4. Dual-Clutch Gearbox: This type of gearbox has two clutches, which can provide quick gear changes and improve driving dynamics.
Advantages of Gearbox Made of Different Materials
The gearbox can be made of various materials, including aluminum alloy, cast iron, steel, and magnesium alloy. Each material has its advantages and disadvantages.
1. Aluminum Alloy: This material is lightweight, which can reduce the overall weight of the vehicle and improve fuel efficiency.
2. Cast Iron: This material is durable and can withstand high loads, making it suitable for heavy-duty applications.
3. Steel: This material is strong and can resist wear and tear, making it suitable for high-speed applications.
4. Magnesium Alloy: This material is lightweight and has good heat dissipation, making it suitable for high-performance applications.
Application of Gearbox
The gearbox is widely used in various industries, including the automotive industry, industrial machinery, agricultural equipment, wind turbines, marine applications, and many others. Its use reflects its value and importance in various fields.
Future Development Trends and Opportunities
The gearbox industry is continuously evolving, and there are many development trends and opportunities in the market. Some of these trends include:
1. Lightweight and Compact Design: The demand for lightweight and compact gearbox design is growing due to the need for more fuel-efficient vehicles.
2. Electrification: As more vehicles become electrified, there is a growing demand for electric gearbox systems that can handle higher torque loads.
3. Advanced Materials: The use of advanced materials, such as carbon fiber, can improve the strength and durability of the gearbox.
How to Choose a Suitable Gearbox
Choosing a suitable gearbox requires consideration of several factors, including load requirements, ratio selection, type of gearbox, environmental factors, maintenance, and durability.
1. Load Requirements: The gearbox should be selected based on the load requirements of the application. This includes the weight of the vehicle, the torque output of the engine, and the maximum speed of the vehicle.
2. Ratio Selection: The gearbox should be selected based on the desired gear ratio. This includes the number of gears and the gear ratios of each gear.
3. Type of Gearbox: The type of gearbox should be selected based on the driving conditions and the vehicle’s purpose.
4. Environmental Factors: The gearbox should be selected based on the environmental factors, such as temperature, humidity, and vibration.
5. Maintenance and Durability: The gearbox should be selected based on its maintenance requirements and durability.
Conclusion
In conclusion, the gearbox is an essential component in various industries, and its performance characteristics, types, materials, and applications make it a vital part of many vehicles and machines. The future development trends and opportunities in the gearbox industry are promising, and choosing a suitable gearbox requires careful consideration of several factors.